MINI Cooper Service Manual: 2002, 2003, 2004, 2005, 2006: Cooper, Cooper S, including Convertible

The aim throughout this manual has been simplicity, clarity and completeness, with practical explanations, step-by-step procedures and accurate specifications. Whether you're a professional or a do-it-yourself Mini owner, this manual will help you understand, care for and repair your car. Though the do-it-yourself Mini owner will find this manual indispensable as a source of detailed maintenance and repair information, the owner who has no intention of working on his or her car will find that reading and owning this manual will make it possible to discuss repairs more intelligently with a professional technician. Technical highlights: Procedures for everything from basic oil change service to interpreting the malfunction indicator light (MIL). This manual tells you what to do and how and when to do it. Engine and cylinder head service, including camshaft timing chain setup and adjustment. Information for specific driveability problems, including explanation of the engine management system and OBD II diagnostic trouble codes (DTCs). Theory of operation and repair information for the EMS2000 engine management system. Supercharger and intercooler information, including component removal and replacement (Cooper S). Drivetrain maintenance, including troubleshooting, adjustment and repair of clutch, gearshift linkage and drive axles. Manual and automatic transmission removal, installation, seal replacement and external service. System description and repair information for Antilock Brakes (ABS), Automatic Stability Control (ASC) and Dynamic Stability Control (DSC). Heating and air conditioning repair (IHKS / IHKA), including component replacement. Body adjustments and repairs, including sunroof and convertible. Wiring schematics and extensive electrical component section specifying relay, control module and ground locations with detailed illustrations and photos. Models and engines covered: Cooper: 1.6 liter normally aspirated engine & Cooper S: 1.6 liter supercharged engine. Transmissions covered: Cooper: Manual 5-speed transmission (Midlands, Getrag), Cooper: Automatic continuously variable transmission (CVT), Cooper S: Manual 6-speed transmission (Getrag &) Cooper S: Automatic with Agitronic (Aisin). Also includes diagnostic trouble code manual manual written for the professional technician and the Mini enthusiast. Not intended to be a repair manual, it is a comprehensive source for engine management & on-board system diagnosis. For the technician with advanced automotive test equipment, the circuit descriptions, pinout charts, wiring schematics, scope traces, and real world nominal values will prove essential in diagnosing problem cars. Even if you own only a generic OBD-II scan tool, a DVOM & a set of jumper wires, it will help provide fast answers & guidance as it steps you through the diagnostic process. With chapters on Diagnostic Tools and Techniques (Gr. 01), Engine Management (Gr. 13), Fuel Supply System (Gr. 16), Automatic Transmission (Gr. 24), Electro-Hydraulic Power Steering (Gr. 32), Tire Pressure Monitoring (Gr. 36), Bus Systems (Gr. 61), Electronic Immobilization System - EWS (Gr. 65), On-Board Diagnostics (OBD II).